AeroFlux Manufacturing Process
Compounding & Mixing
Raw materials are blended and compounded in high-speed mixers, then formed into plastic pellets optimized for stable, consistent extrusion.
Melting & Co-Extrusion
Plastic pellets for the hose body and protective layers are fed into separate extruders, where they are heated, pressurized, and co-extruded to form the multi-layer hose.
Cooling & Calibration
Immediately after extrusion, the hot hose enters a vacuum calibration tank followed by a cooling bath to solidify the structure and achieve precise, repeatable dimensions.
Haul-off
A haul-off unit pulls the hose at a precise, consistent speed, ensuring uniform diameter and wall thickness to guarantee the final products' quality.
Piercing
A punch press creates precise apertures along the hose at the desired intervals, enabling uniform micro-bubble diffusion.
Winding
The finished aeration hose is coiled into reels, cut to the required lengths, and packaged for final inspection and shipment.
AeroFlux is committed to sustainable production, using cleaner processes and materials to support a greener future.
Precision and Reliability Guaranteed
Pressure Testing
Burst Testing
Oxygen Transfer Validation
ISO 9000 Compliance
Streamlined, Efficient Production
Our automated production line ensures high-quality hoses while minimizing space and manpower requirements.
Full Automation
Production is fully automated and controlled by computer programs.
Low Manpower
Only one operator is needed to oversee the entire production line.
Compact Production Area
The production line requires less than 80 m², optimizing space usage.
Power Usage
Production consumes ~15 kW, ensuring energy efficiency.